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  innovative power tm - 1 - www.active-semi.com copyright ? 2014 active-semi, inc. features ? dedicated single chip solution for mobile power with minimal component count ? 5v/1.5a constant output current limit in boost mode ? 1.5a switching charger limit ? programmable 4.1v to 4.35v battery voltage ? 95% boost efficiency vbat=4.1v) ? adaptive to 10ma-2400ma input sources ? battery disconnection at output short ? <10a low battery leakage current at hz mode during storage ? boost auto turn-off at no load and push button turn-on ? battery over current, over voltage, over temperature and short circuit protections ? boost auto startup with load detection ? up to 2.0a input current limit with prioritized power path to output ? 5v+/-100mv output voltage in boost mode ? 1.1mhz/0.55mhz switching frequencies ? 2.2uh smd inductor and low profile ceramic capacitor ? 4 leds battery level and status indication ? battery impedance compensation ? full cycle of battery charge management preconditioning, fast charge, top off and end of charge ? charge current foldback at 110c die temperature ? ic over temperature protection at 160c ? qfn4x4-24 package applications ? backup battery pack ? power bank ? mobile power ? standalone battery charger with usb output general description act2801/act2801c is a space-saving and high- performance low-profile single-chip solution for backup battery pack and standalone battery charger. act2801/act2801c integrates all the functions that a backup battery pack needs, including switching charger, boost converter and led indication. act2801/act2801c operates at 1.1mhz for switching charger and 0.55mhz for boost converter allowing tiny external inductor and capacitors. act2801/act2801c provides a direct power path from input to output with programmable current limit while providing power to switching charger. output has higher priority than battery charger if the programmed input current limit is reached. act2801/act2801c charges battery with full cycle of preconditioning, fast charge with constant current and constant voltage until end of charge. the battery charger is thermally regulated at 110c with charge current foldback. act2801/act2801c boost converter steps battery voltage up to 5v. boost converter features high efficiency, constant current regulation, short circuit protection and over voltage protection. act2801/act2801c provides 3.5ma constant currents to drive 4 leds to indicate battery level and charge status. battery impedance is compensated for battery level indication. 5v/1.5a backup battery pack manager rev 2, 15-apr-14 act2801/act2801c output voltage (v) output current (ma) 0 200 400 600 800 1000 1400 1200 5.5 5.0  4.5  4.0 3.5 3.0 boost cc/cv curve v bat =4.1v v bat =3.7v v bat =3.2v
rev 2, 15-apr-14 innovative power tm - 2 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c ordering information part number output charge current low battery level alarm plug battery turn on boost package act2801ql-t0550 5v/1.5a 1.5a no yes qfn44-24 ACT2801QL-T1026 5v/1.5a 1.5a yes no qfn44-24 act2801cql-t 5v/1.5a 1.5a yes no qfn44-24 flashlight no no yes pin configuration
rev 2, 15-apr-14 innovative power tm - 3 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c pin descriptions pin name description 1 hz boost  high-z mode enable pin, internally pulled up by a 3m ? resistor to battery. when hz pin is pulled ground, boost is enabled if vin is not present. 2 pb push button input, connect a push button from this pin to agnd, internally pulled up by a 3m ? resistor to battery. pb starts up boost converter if hz pin is grounded and vin is not present. when this pin is pushed for 100ms, led1-4 indicators are enable for 5 seconds. for act2801c, if this pin is pushed for 3s  flashlight is enabled. 3 agnd logic ground. 4 npg drive external p-fet to protect output short circuit and leakage during shutdown. npg pin is pulled up to vout internally. npg pin is pulled low if vout is in the range. 5 ilim input current limit setting pin. connect a resist or from this pin to agnd to set the input current limit. the current setting ranges from 0.5a-2.0a. 6 vin usb or ac adaptor input. when vin is valid, charge and power path is enabled. 7, 8 vout output pin. bypass to pgnd with a high quality low esr and esl ceramic capacitor placed as close to the ic as possible. 9, 10 sw internal switch to output inductor terminal. 11 pgnd power ground. pgnd is connected to the so urce of low-side n-channel mosfet and the mosfet?s gate driver. 12 bat battery input. connected to the battery pack positive terminal to provide power in high- z mode. bypass to pgnd with a high quality ceramic capacitor placed as close to the ic as possible. 13 csp positive terminal of charge current sense input. kevin sense is required with 10nf ceramic capacitor right across csp and csn pins. 14 csn negative terminal of charge current sense input. 15 iost output current setting. connect a resistor from this pin to agnd to set output constant current. the current setting ranges from 0.5a-1.5a. 16 icst fast charge current setting pin. connect a re sistor from this pin to agnd to set the charge current. the current setting ranges from 0.5a-1.5a. 17 btv battery termination voltage setting. connec t a resistor from this pin to agnd to program battery charge termination voltage. 18 led1 battery level indica tor. an internal 3.5ma sink current limit is built in. 19 led2 battery level indica tor. an internal 3.5ma sink current limit is built in. 20 led3 battery level indica tor. an internal 3.5ma sink current limit is built in. 21 led4 battery level indica tor. an internal 3.5ma sink current limit is built in. 22 rimc battery impendence compensation input. connect to a resistor from this pin to apng to program the battery impedance. 23 blvs battery level voltage shift. connect a resistor from this pin to agnd to shift the battery led indication thresholds. 24 th/fld th: act2801 temperature sensing input. connect to batte ry thermistor terminal. if no use, put 10k pulled down resistor. fld: act2801c open-drain flashlight driver. a internal switch can handle up to 50ma. 25 ep exposed pad. must be soldered to ground on the pcb.
rev 2, 15-apr-14 innovative power tm - 4 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c absolute maximum ratings c parameter value unit all the pin to pgnd and agnd -0.3 to 6.5 v junction to ambient the rmal resistance 40 c/w maximum power dissipation 2.5 w operating junction temperature -40 to 150 c storage junction temperature -40 to 150 c lead temperature (soldering 10 sec.) 300 c operating ambient temperature  -40 to 85 c c : do not exceed these limits to prevent damage to the device. exposure to absolute maximum rati ng conditions for long periods m ay affect device reliability.
rev 2, 15-apr-14 innovative power tm - 5 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c parameter test conditions min typ max unit input current limit input voltage range 4.5 5.5 v v in over voltage protection vin rising, v in _ovp 5.5 6.0 6.5 v input voltage validation time vi n_uvlo rev 2, 15-apr-14 innovative power tm - 6 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c parameter test conditions min typ max unit precondition voltage threshold vbat rising, rbtv=0 2.8 v precondition voltage threshold hysteresis 130 mv low vbat charge current vbat=1v, r icst =39k ? 200 ma eoc current threshold percent of the fast charge current 13 % charge restart voltage threshold 200 mv th upper temperature voltage threshold  cold detect ntc thermistor act2801-t0550/act2801-t1026  1.5 v th lower temperature voltage threshold  hot detect ntc thermistor act2801-t0550/act2801-t1026  0.3 v th hysteresis  act2801-t0550/act2801-t1026  50 mv th internal pull-up current  act2801-t0550/act2801-t1026  60 a charge current foldback charge current reduction threshold1 of vout 1 starting foldback point 4.59 4.7 4.81 v charge current reduction threshold2 of vout1 stop foldback point, r cs =50m ? , r icst =39k ? 4.57 v boost mode input voltage operatio n range 3.0 4.5 v switching frequency  -15% 0.55 +15% mhz input voltage uvlo vbat rising 3.3 v input voltage uvlo hysteresis  vbat falling  400 mv output voltage (vout) ta=25  4.97 5.05 5.10 v output voltage accuracy all conditions  -3 vout 2 % output voltage transient response  vbat=3.7v, 80ma-1a-80ma, 0.1a/us 4.75 5.25 v output over voltage protection vout rising  5.7 v output over voltage protec tion hysteresis vout falling  300 mv output current regulation range rcs=50m ? , r iost =37.5k ? 113k ? 0.5 1.5 a output current setting  rcs=50m ? , r iost =97.6k ? 1.3 a the maximum voltage across vrcs all conditions 200 mv minimum on-time 100 ns low side switch peak current limit  vbat=3.2v, vout=5v 4.0 5.6 a electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 2, 15-apr-14 innovative power tm - 7 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c parameter test conditions min typ max unit soft-startup time 400 s under voltage protection (uvp threshold) vout falling 4.25 v vout rising 4.6 v uvp blanking time during startup 3 ms uvp sense detection time vout falling 20 s restart after uvp hiccup mode 2 s light load current shut off threshold  vbat=3.7v, rcs=50m ? , r iost =97.6k ? 40 100 ma light load current detect time  act2801c/act2801-t1026  45 s light load current detect time  act2801-t0550  90 s hz pin high voltage  hz voltage rising  0.9 1.4 v hz pin low voltage  hz voltage falling  0.4 0.75 v hz internal pull-up resistor   3 m ? pb turn off boost time  act2801c/act2801-t1026  1.5 s pb turn off boost time  act2801-t0550  3.0 s pb turn on boost time   100 ms mode transition transition waiting time between charge mode and boost mode trantime 2 s battery level indication battery impedance compensation range 40 500 m ? battery impedance compensation rcs=50m ? , r imc 100k ? 200 m ? pb deglitch time 100 ms pb high input voltage  pb voltage rising  0.9 1.4 v pb low input voltage  pb voltage falling  0.4 0.75 v pb internal pull-up resistor   3 m ? led indication time pb is pushed and released 5 s led flash frequency charging, led flash 1s on and 1s off 0.5 hz flashlight driver  flashlight driver current  act2801c, the current at flash pin  50 ma pb turn on flashlight time  act2801c  3.0 s pb turn off flashlight time  act2801c  3.0 s electrical characteristics (v in = 5v, t a = 25c, unless otherwise specified.)
rev 2, 15-apr-14 innovative power tm - 8 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c functional block diagram  for act2801 functional block diagram  for act2801c
rev 2, 15-apr-14 innovative power tm - 9 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c functional description act2801/act2801c is a complete battery charging and discharging power management solution for applications of single-cell lithium-based backup battery pack or power bank. there is a power path from input to output with programmable input current limit. when output is over loaded, the input switch q1 starts going into linear mode and thus output voltage starts to drop. if output voltage drops below 4.25v, the input switch q1 turns off and restart in 2 seconds. with the advanced act2801/act2801c architecture, a synchronous buck/boost converter is connected from vout to switching node (sw). with the bidirectional architectu re, the converter could be configured as either buck to charge battery or boost to discharge battery. with switching charger and discharger, the higher charge current and higher conversion efficiency are achieved. modes of operation act2801/act2801c has 3 operation modes: charge mode, boost mode and high-impedance (hz) mode. in charge mode, the input current limit q1 is enabled and q2 and q3 operate as a buck converter to charge battery. in boost mode, q2 and q3 operate as boost converter to step battery voltage up to +5v at vout, and the current limit switch q1 is turned off, and the reverse current from vout to vin is blocked. in hz mode, all the switches are turned off and the drainage current from battery is very low. act2801 system operation flow chart as shown in figure 1, and act2801c system operation flow char t as shown in figure 2. any transitions between boost mode and charge mode go through hz mode by turning off all the switches q1-q3 into hz mode for 2 seconds before enabling the other mode. the modes are determined by hz pin and vin pin as shown in the table 1. a valid vin voltage forces act2801/act2801c into charge mode. boost mode is enabled if hz pin is pulled low and vin is invalid or not present. when hz=0, if pb is pulled low for more than 100ms, boost converter is enabled. flashlight act2801c has an flashlight function. once pb is pressed for more than 3 seconds, the flashlight is switched on. the driver will deliver up to 50ma current to the flashlight. if another 3 seconds event happen, the flashlight will be switched off. figure 1: act2801 system operation flow chart table 1: mode selection  hz pin 0 0 1 1 vin valid 0 1 0 1 mode boost charge hz charge
rev 2, 15-apr-14 innovative power tm - 10 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c figure 2: act2801c system operation flow chart functional description input current limit when the input current reaches the programmed value, switch q1 goes into linear mode and output voltage starts to drop. when output voltage drops to 4.25v, hiccup mode is triggered and switch q1 turns off and restart in 2 seconds. switching battery charger act2801/act2801c is configured in charge mode (buck mode) when vin is valid. in this mode, a battery is charged with preconditioning, fast charge, top-off and end of charge (e oc). the typical charge management is shown in figure 3 and figure 4. cc/cv regulation loop there are cc/cv regulation loops built in act2801/ act2801c, which regulates either current or voltage as necessary to ensure fast and safe charging of the battery. in a normal charge cycle, this loop regulates the current to the value set by the external resistor at the icst pin. charging continues at this current until the battery cell voltage reaches the termination voltage. at this point the cv loop takes over, and charge current is allowed to decrease as necessary to maintain charging at the termination voltage. precondition charge a new charging cycle begins with the precondition state, and operation continues in this state until v bat exceeds the precondition threshold voltage. when operating in precondition stat e, the cell is charged at a reduced current, 10% of the programmed maximum fast charge constant current. once v bat reaches the precondition threshold voltage the state machine jumps to the fast charge state. fast charge if battery voltage is above preconditioning threshold, buck converter charges battery with constant current. in fast charge state, the act2801/ act2801c charges at the current set by the external resistor connected at the icst pin . during a normal charge cycle fast charge continues in cc mode until v bat reaches the charge termination voltage, at which point the act2801/act2801c charges in top off state. top off with the battery voltage approaches the eoc voltage set by the btv pin. charge current decreases as charging continues. in the top off state, the cell is charged in constant voltage (cv) mode. during a normal charging cycle charging proceeds until the charge current decreases below the end of charge (eoc) threshold, defined as 13% of fast charge current. when this happens, the state machine terminates the charge cycle and jumps to the eoc state. ?? end of charge when charges current decreases to 13% of set fast ? charge current, the buck converter goes into end of charge mode and keep monitoring the battery voltage.
rev 2, 15-apr-14 innovative power tm - 11 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c functional description recharge when battery voltage drops by 200mv below the end of c harge voltage, the charger is reinitiated with constant current charge. a: precondition state b: fast-charge state c: top-off state d: end-of-charge state figure 3. typical li+ charge profile and act2801/act2801c charge states figure 4. charger state diagram
rev 2, 15-apr-14 innovative power tm - 12 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c applications information battery charge termination voltage battery charge termination voltage is set by a resistor rbtv connected from btv pin to agnd as shown in figure 5. the battery charge termination voltage is estimated as the following equation: r btv is selected based on the battery voltage rating. 1% accuracy resistor is recommended for r btv . led status indication 4 leds on/off and flash show the charge status and the remained capacity level as shown in the table 2. the led status is based on battery voltage and operation modes. when battery voltage is low, led1 is flashing. in charge mode, when a battery is fully charged, flashing stops and all the 4 leds are solid on. battery level voltage shift (blvs pin) led1-4 voltage thresholds are adjusted from hz mode during charging and discharging based on the compensated impedance. those thresholds are programmed by a resistor connected from blvs pin to agnd as shown in figure 6. the following equation shows the led4 voltage threshold: as long as led4 is set, all the other 3 led thresholds is fixed as shown in the table 3: table 3: 4 led voltage thresholds input current limit an external resistor is used to set the input current limit connected from ilim pin to agnd as shown in figure 7. input current limit has built-in soft startup and current foldback control loop. the input current limit is estimated as the following equation: r blvs (ohm)  50k  60k  70k  80k  led1  3.35v  3.45v  3.55v  3.65v  led2  3.60v  3.70v  3.80v  3.90v  led3  3.75v  3.85v  3.95v  4.05v  led4  4.00v  4.10v  4.20v  4.30v   charge mode  pb time>100ms (boost or hz mode)  led  led1  led2  led3  led4  led1  led2  led3  led4  vbat rev 2, 15-apr-14 innovative power tm - 13 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c input current limit at various resistor curve is shown in figure 8. battery fast charge current battery fast charge current is set by a resistor connected from icst pin to agnd as shown in figure 9. figure 10 gives out different fast charge current with various r icst . the battery fast charge current is estimated as the following equation: boost output constant current boost output current is set by a resistor connected from iost pin to agnd as shown in figure 11. the boost output current is estimated as the following equation: figure 12 gives out boost output current with various r iost . battery impedance compensation an external resistor is used to set the impedance from 40m ? to 500m ? as shown in figure 13. rimc is corresponding to battery impedance. higher r imc gives higher compensation voltage which is positively proportional to battery charge/discharge current. select r imc based on battery impedance: the battery impedance as shown in the table 4 according to the r imc and rcs: ) (m cs r ) (m r 25 ) (k r imc = ) (m s rc ) (k r ) a ( 3 2 (a) i ost i iost = (5) (7) (4) ) m ( rcs ) k ( r ) a ( 25 . 1 ) a ( ic icst = figure 11. boost output current setting circuit  (6) figure 13. battery impedance compensation setting circuit  3 - bat bat 10 ) m ( r ) a ( i ) v ( bat ) v ( v ? = figure 9. battery fast charge current setting circuit  figure 7. input current limit setting circuit  figure 10. battery fast charge current setting  3.0 1.5 1.0 0.5 0 2.0 2.5  i ilim (a) r ilim (k ? ) 0.7 1.2 1.7 2.2 2.7 3.2 3.7 4.2 4.7 figure 8. input current limit setting  i chrg (a) r icst (k ? ) 0 10 20 30 40 50 60 70 80 2.1 0.9 0.6 0.3 0 1.2 1.5  1.8  figure 12. boost output current setting  1.9 1.6  1.3  1.0  0.7 0.4 r iost (k ? ) 20 40 60 80 100 120 140 i out (a)
rev 2, 15-apr-14 innovative power tm - 14 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c table 4: battery impedance boost output plug-in auto detection figure 14 provides a solution for auto plug-in detection. input over voltage surge in the case of pure ceramic input capacitor is chosen, if the input cable is long, stray inductance may cause over voltage spikes as twice as the steady-state voltage when input source is plugged in. below input circuit is recommended to avoid input voltage surge. r1 resistor is added in series with capacitor c1 to damp the potential lc resonance as shown in figure 15. external input over voltage protection considering the maximum voltage rating at vin pin, the external ovp circuit as shown in figure 16 is recommended if input voltage may go higher than 7v. with the enhanced ovp circuit, input voltage can be up to 18v. leds on in boost mode leds can be always on during boost mode, the schematic is shown in figure17. inductor and capacitor selection act2801/act2801c supports smd components. 2.2uh inductor is recommended. input side, 4.7uf ceramic capacitor in series with 2.7 ? resistor are recommended, on battery and output sides, 22uf ceramic capacitors are recommended. battery temperature monitoring act2801 continuously monitors the temperature of the battery pack by sensing the resistance of its thermistor, and suspends charging if the temperature of the battery pack exceeds the safety limits. in a typical application, the th pin is connected to the battery pack's thermistor input as shown in figure 18. the act2801 injects a 60a current out of the th pin into the thermistor, so that the thermistor resistance is monitored by comparing the voltage at th to the internal v thl and v thh thresholds of 0.3v and 1.5v, respectively. when v th > v thh or v th < v thl charging and the charge timers are suspended. when v th returns to the normal range, charging and the charge timers resume. the threshold is given by: 60ar nom k hot =0.3v r nom k hot =5k ? 60ar nom k cold =1.5v r nom k cold = 25k ? where r nom is the nominal thermistor resistance at room temperature, and k hot and k cold are the ratios of the thermistor's resistan ce at the desired hot and cold thresholds, respectively.  r imc (k ? )  50  100  200  battery impedance r(m ? )  rcs=25m ?  50  100  200  rcs=50m ?  100  200  400  figure 14. boost output auto detection circuit  figure 15. input over voltage surge protection circuit  figure 16. input over voltage protection  figure 17. leds on in boost mode circuit  figure 18. battery thermal circuit 
rev 2, 15-apr-14 innovative power tm - 15 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c when laying out the printed circuit board, the following checklist should be used to ensure proper operation of the ic. 1. arrange the power components to reduce the ac loop size, vin pin, vout pin, sw pin and the schottky diode. 2. place input decoupling ceramic capacitor c3 and r10 as close to vin pin as possible. resistor r10 is added in series with capacitor c3 to damp the potential lc resonance . 3. use copper plane for power gnd for best heat dissipation and noise immunity. 4. place csp and csn capacitor c6 (10nf) close to csp and csn pin as possible, use kevin sense from sense resistor r2 and r2a to csp and csn pins. 22uf decoupling capacitor is added close to bat pin. 5. place the ceramic capacitor c2 and d1 as close to vout and pgnd as possible, sw goes under the c2 (recommend c2 to use 1206 size). sw pad is a noisy node switching. it should be isolated away from the rest of circuit for good emi and low noise operation. 6. thermal pad is conne cted to gnd layer through vias (recommend 4x4 pins and the aperture is 10mil). ground plane, pgnd and agnd is single point connected under the act2801/ act2801c thermal pad through vias to limited sw area. 7. from bat pin to the battery positive terminal, need to lay the divided line to ensure the battery voltage accuracy of sampling. 8. rc snubber is recommended to add across sw to pgnd to reduce emi noise. 1a /20v schottky is added to across v out and sw pins. a demo board pcb layout exam ple is shown in the figure 19. top layer  figure 19. pcb layout bottom layer  pc board layout guidance
rev 2, 15-apr-14 innovative power tm - 16 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c figure 20. typical application circuit (input current limit 2.0a, fast charge current li mit 1.5a, boost output constant current limit 1.3a)
rev 2, 15-apr-14 innovative power tm - 17 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c item reference description qty manufacturer 1 l1 swpa4020s1r0nt 2.2uh 3.4a (4*4*2mm) 1 sunlord 2 q1 si2333dds, rdson=28m ? at vgs = - 4.5 v 1 vishay 4 d2 1n4148, vf=0.7v, 75v schottky 1 vishay 5 c2,c5 ceramic capacitor, 22uf/10v, x7r, 1206 2 murata/tdk 6 c3 ceramic capacitor, 4.7uf/10v, x7r, 1206 1 murata/tdk 7 c4 ceramic capacitor, 0.1uf/10v, x7r, 0603 1 murata/tdk 8 c6 ceramic capacitor, 10nf/10v, x7r, 0402 1 murata/tdk 9 c7 ceramic capacitor, 1nf/10v, x7r, 0603 1 murata/tdk 10 c8 ceramic capacitor, 1uf/10v, x7r, 0603 1 murata/tdk 11 c11,c12,c13 ceramic capacitor, 2.2uf/10v, x7r, 0603 3 murata/tdk 12 r1 chip resistor, 1.2k ? , 1/16w, 1%, 0402 1 murata/tdk 13 r2 chip resistor, 50m ? , 1/4w, 1%, 1206 1 murata/tdk 14 r3 chip resistor, 97.6k ? , 1/16w, 1%, 0402 1 murata/tdk 15 r4 chip resistor, 60.4k ? , 1/16w, 1%, 0402 1 murata/tdk 16 r5 chip resistor, 25k ? , 1/16w, 1%, 0402 1 murata/tdk 17 r6 chip resistor, 10k ? , 1/16w, 1%, 0402 1 murata/tdk 18 r7 chip resistor, 60k ? , 1/16w, 1%, 0402 1 murata/tdk 19 r8 chip resistor, 100k ? , 1/16w, 1%, 0402 1 murata/tdk 20 r9 chip resistor, 1 ? , 1/8w, 5%, 0805 1 murata/tdk 22 r11 chip resistor, 200k ? , 1/10w, 5%, 0603 1 murata/tdk 23 r12,r13 chip resistor, 715k ? , 1/10w, 5%, 0603 2 murata/tdk 24 r14 chip resistor, 100k ? , 1/10w, 5%, 0603 1 murata/tdk 25 r15 chip resistor, 2.2 ? , 1/10w, 5%, 0603 1 murata/tdk 26 led1,led2, led3,led4 led, 0603, blue 4 led manu 27 pb push button switch 1 nikkai omron 28 usb 10.2*14.6*7mm, 4p 1  29 micro-usb micro usb 5p/f smt b 1  30 u1 ic, act2801, t-qfn 44-24 1 act 3 d1 ss12, vf=0.5v, 20v schottky 1 panjit 21 r10 chip resistor, 2.7 ? , 1/4w, 5%, 1206 1 murata/tdk table 5: bom list
rev 2, 15-apr-14 innovative power tm - 18 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c figure 21. typical application circuit (input current limit 2.0a, fast charge current li mit 1.5a, boost output constant current limit 1.3a)
rev 2, 15-apr-14 innovative power tm - 19 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c item reference description qty manufacturer 1 l1 swpa4020s1r0nt 2.2uh 3.4a (4*4*2mm) 1 sunlord 2 q1 si2333dds, rdson=28m ? at vgs = - 4.5 v 1 vishay 4 d2 1n4148, vf=0.7v, 75v schottky 1 vishay 5 c2,c5 ceramic capacitor, 22uf/10v, x7r, 1206 2 murata/tdk 6 c3 ceramic capacitor, 4.7uf/10v, x7r, 1206 1 murata/tdk 7 c4 ceramic capacitor, 0.1uf/10v, x7r, 0603 1 murata/tdk 8 c6 ceramic capacitor, 10nf/10v, x7r, 0402 1 murata/tdk 9 c7 ceramic capacitor, 1nf/10v, x7r, 0603 1 murata/tdk 10 c8 ceramic capacitor, 1uf/10v, x7r, 0603 1 murata/tdk 11 c11,c12,c13 ceramic capacitor, 2.2uf/10v, x7r, 0603 3 murata/tdk 12 r1 chip resistor, 1.2k ? , 1/16w, 1%, 0402 1 murata/tdk 13 r2 chip resistor, 50m ? , 1/4w, 1%, 1206 1 murata/tdk 14 r3 chip resistor, 97.6k ? , 1/16w, 1%, 0402 1 murata/tdk 15 r4 chip resistor, 60.4k ? , 1/16w, 1%, 0402 1 murata/tdk 16 r5 chip resistor, 25k ? , 1/16w, 1%, 0402 1 murata/tdk 17 r6 chip resistor, 51 ? , 1/16w, 1%, 0402 1 murata/tdk 18 r7 chip resistor, 60k ? , 1/16w, 1%, 0402 1 murata/tdk 19 r8 chip resistor, 100k ? , 1/16w, 1%, 0402 1 murata/tdk 20 r9 chip resistor, 1 ? , 1/8w, 5%, 0805 1 murata/tdk 22 r11 chip resistor, 200k ? , 1/10w, 5%, 0603 1 murata/tdk 23 r12,r13 chip resistor, 715k ? , 1/10w, 5%, 0603 2 murata/tdk 24 r14 chip resistor, 100k ? , 1/10w, 5%, 0603 1 murata/tdk 25 r15 chip resistor, 2.2 ? , 1/10w, 5%, 0603 1 murata/tdk 26 led1,led2, led3,led4 led, 0603, blue 4 led manu 28 pb push button switch 1 nikkai omron 29 usb 10.2*14.6*7mm, 4p 1  30 micro-usb micro usb 5p/f smt b 1  31 u1 ic, act2801c, t-qfn 44-24 1 act 3 d1 ss12, vf=0.5v, 20v schottky 1 panjit 21 r10 chip resistor, 2.7 ? , 1/4w, 5%, 1206 1 murata/tdk 27 led flashlight, white 1 led manu table 6: bom list
rev 2, 15-apr-14 innovative power tm - 20 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c typical performance ch aracteristics cont?d act2801-001 charge current vs. output current input current (ma) 1800 1500 1200 900 600 300 0 2100  output current(ma) 0 300 600 900 1200 1500 1800 act2801-002 battery charge v/i profile charge current (ma) 1800 1500 1200 900 600 300 0 vbat (v) 0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 act2801-003 charge efficiency efficiency(%) 92.0 91.5 91.0 90.5 90.0 89.5 89.0 vbat (v) 3.0 3.2 3.4 3.6 3.8 4.0 4.2 act2801-005 battery charge current vs. temperature battery charge current (ma) 1800 1200 900 600 300 0 1500 temperature (c) -20 0 20 40 60 80 100 120 140 act2801-004 boost efficiency efficiency(%) 100.0 90.0 80.0 70.0 60.0 50.0 40.0 output current (ma) 0 200 400 600 800 1000 1200 1400 v in = 5.0v v bat = 3.5v v in = 5.0v i chrg = 1.5a v in = 5.0v i chrg = 1.5a v in = 5.0v v bat = 3.5v (schematic as show in figure 20, ta = 25c, unless otherwise specified) act2801-006 i bat (ma) 25.0 20.0 15.0 10.0 5.0 0 battery leakage vs. temperature (hz mode) temperature (c) -20 0 20 40 60 80 100 120 input current charge current v bat = 3.2v v bat = 3.7v v bat = 4.1v v bat = 4.1v v bat = 3.5v
rev 2, 15-apr-14 innovative power tm - 21 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c typical performance ch aracteristics cont?d act2801-007 act2801-009 boost output voltage (v) 5.15  5.10 5.05 5.00 4.95 4.90 boost output current (ma) 0 200 400 600 800 1000 1200 1400 boost output voltage vs. output current act2801-008 boost output voltage vs. temperature boost output voltage (v) 5.4 5.3 5.2 5.1 5.0 4.9 4.8 temperature (c) -30 0 30 60 90 120 150 boost output constant current limit vs. temperature boost output constant current (ma) 1400 1350 1300 1250 1200 1150 temperature (c) -30 0 30 60 90 120 150 v bat = 3.2v v bat = 4.1v v bat = 3.5v cv = 4.5v rcs=50m ? (1%) v bat = 3.5v v out = 5.05v (schematic as show in figure 20, ta = 25c, unless otherwise specified) act2801-011 boost standby current vs. battery voltage standby current (ma) 051 0.50 0.49 0.48 0.47 0.46 0.45 battery voltage(v) 2.8 3.1 3.4 3.7 4.0 4.3 4.6 act2801-012 battery leakage vs. battery voltage (hz mode) battery leakage (a) 8.0 5.0 4.0 3.0 2.0 1.0 0 7.0  6.0  battery voltage(v) 0 1.0 2.0 3.0 4.0 5.0 act2801-010 boost output constant current limit vs. v bat boost output constant current ma) 1330 1320 1315 1310 1305 1300 1325  vbat (v) 3.0 3.2 3.4 3.6 3.8 4.0 4.2
rev 2, 15-apr-14 innovative power tm - 22 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c typical performance ch aracteristics cont?d ch1 ch2 transition between buck mode and boost mode act2801-017 (schematic as show in figure 20, ta = 25c, unless otherwise specified) ch3 ch1: v in , 5v/div ch2: v npg , 5v/div ch3: vout, 2v/div time: 1s/div boost load transient (80ma-1a-80ma) ch1 ch2 v bat = 3.4v v out = 5.0v i iost = 1.3a boost load transient (80ma-1a-80ma) act2801-014 ch1 ch2 v bat = 4.1v v out = 5.0v i iost = 1.3a act2801-013 ch1: v out , 200mv/div ch2: i out , 500ma/div time: 1ms/div ch1: v out , 200mv/div ch2: i out , 500ma/div time: 1ms/div act2801-016 v bat = 4.1v v out = 5.0v i out = 1.0a ch1 ch2 sw and output waveforms in boost mode act2801-015 v bat = 3.4v v out = 5.0v i out = 1.0a ch1 ch2 ch1: v out , 10mv/div ch2: v sw , 2v/div time: 400ns/div ch1: v out , 10mv/div ch2: v sw , 2v/div time: 400ns/div v in v npg v out sw and output waveforms in boost mode v in = 5.0v v bat = 4.1v
rev 2, 15-apr-14 innovative power tm - 23 - www.active-semi.com copyright ? 2014 active-semi, inc. act2801/act2801c package outline qfn44-24 package outline and dimensions active-semi, inc. reserves the right to modify the circuitry or specifications without notice. user s should evaluate each product to make sure that it is suitable for their applicat ions. active-semi products are not intended or authorized for use as critical components in life-support dev ices or systems. active-semi, inc. does not assume any liability arising out of the use of any product or circuit described in this datasheet, nor does it convey any patent license. active-semi and its logo are trademarks of active-semi, inc. for more information on this and other products, contact sales@active-semi.com or visit http://www.active-semi.com . is a registered trademark of active-semi. symbol dimension in millimeters dimension in inches min max min max a 0.700 0.800 0.028 0.031 a1 0.000 0.050 0.000 0.002 a3 0.200 ref 0.008 ref b 0.180 0.300 0.007 0.012 d 3.850 0.152 e 3.850 0.152 d2 2.500 2.800 0.098 0.110 e2 2.500 2.800 0.098 0.110 e 0.500 bsc 0.020 bsc l 0.350 0.450 0.014 0.018 r 0.200 typ 0.008 typ 4.150 4.150 0.163 0.163 k 0.200 0.008 --- ---


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